Shop Floor Management
Shop floor is the heart of any manufacturing set up, irrespective of size and industry. It is where the real action takes place producing tangible results. It is crucial for any business to have complete control on the shop floor activities in order to increase productivity, cut down operation costs, enhance quality and manage resources optimally. WorksLogic Shop Floor Management module has been designed to take care of entire shop floor operations, giving you complete control over resources, wastage and downtime.
Work in Process Dashboard
Work in process dashboard is a great tool for a plant manager to get overall picture of the entire shop floor activities. It helps in identifying bottlenecks that are currently hampering the shop floor activity to go as per plan. With us you get:
- Get complete overview of workstation availability, machine load, and reworks & rejections status.
- Get manpower utilization as per machines & workstations.
- Actual production status as per the plan provided to shop floor
- Track if the activities on the shop floor are as per the priorities set by plant manager.
Shop Floor Activity Management
Plant managers in any busy shop floor need timely information to take some vital decisions. He needs information on machine & operator status availability status, production plan for the day, current production status and reasons if anything is not going as per plan. WorksLogic shop floor module helps
- Track real time production status on shop floor
- Provides part traceability
- Track work in process inventory
- Overall equipment efficiency (OEE) calculation
- Quick communication to maintenance in case of break downs
- Resource availability – man and material
- Part movement from one machine to another
Managing Costs & Quality on Shop Floor
Rejections, reworks, downtimes, and accidents– are all shop floor plan killer that can have spiraling impact on cost and quality of production. It is very critical that a plant manager has enough data available to him in an easy-to-read format so that he can run shop floor activities as expected.
- Track labour and corresponding labour costs by work or job running on machine
- Track in process quality
- Track daily rejections & reworks
- Track both man & material wastages
- Log accidents with root causes for prevention in future.
Track, Analyze & Control Time Loss In Production
Time loss hampers production greatly. Non-availability of up-to-date works orders, bill of materials, design documents, drawings etc. At the right time, results in time loss. With WorksLogic you have
- Availability of work orders, design documents, drawings in printable format
- Access production history – partwise, machine wise.
- Track tools dyes & fixtures loading & unloading time
- Track machine set up time.
- Analyze & control time loss hours vis-a-vis time loss codes.